Lean Management Training Program Overview Augusta Richmond County, GA

Your Lean Management Certification Isn't a Certificate. It's an Operational Advantage

You're already identifying waste, spotting inefficiencies, and proposing process improvements - but without formal recognition, your ideas often get overlooked. Lean-certified professionals lead enterprise transformation programs, report directly to operations VPs, and command premium compensation for applying systematic waste elimination strategies that you've already been attempting. Promotions to Operations Manager or Continuous Improvement Lead increasingly require a Lean Management certification, and this is where your career trajectory changes. Our Lean Management Training Program isn't a theoretical course. It's designed by practitioners who've led real transformations at Tata, Mahindra, Bosch, and other manufacturing operations in Augusta Richmond County, GA. These environments involve legacy systems, union constraints, and budget limitations - situations textbooks rarely cover. This Lean management course equips you to implement Lean systems in organizations resistant to change, providing a structured approach that turns operational ideas into measurable results. Unlike programs that teach Lean tools in isolation - like 5S workshops or Kanban boards - our Lean Management certification online program develops operational leaders capable of driving sustainable transformation. You'll master value stream mapping to uncover hidden waste costing lakhs monthly, design pull systems that reduce inventory without causing stockouts, and lead kaizen events that deliver documented, actionable savings rather than temporary improvements. The Lean Management certification validates your skills, but the real advantage is presenting a transformation roadmap with projected ROI that earns immediate executive buy-in. This Lean management course is designed for working professionals in manufacturing, healthcare, IT operations, and service sectors who cannot stop production to study. We offer flexible weekday evening and weekend batches, fully interactive sessions, and real gemba walks at operational facilities. Every session is recorded for later review. Beyond training, you gain ready-to-use value stream mapping templates, A3 problem-solving frameworks adapted from Toyota operations, 24/7 expert support, and hands-on coaching for your mandatory capstone improvement project. This ensures your Lean Manager skills translate directly into impactful, measurable results.

Lean Management Course Highlights

More Than a Course - It's Your Career Accelerator

Globally-Recognized Certification Body Alignment

Train through a program that aligns with internationally accepted Lean certification standards, ensuring your credential translates across industries and geographies.

Practitioner-Led Instruction by Lean Experts

Learn from certified Lean practitioners who've led transformations at scale and can teach you the political and technical realities of change management in complex organizations.

Flexible Training Schedules for Working Professionals

Access weekend-only batches, weekday evening sessions, or intensive 10-day bootcamps that don't require career breaks or extended leave from work.

Hands-On Gemba Learning Experience

Participate in actual shop floor walks, value stream mapping exercises, and process observations at manufacturing and service facilities in Augusta Richmond County, GA.

Comprehensive Lean Toolkit Development

Master the full spectrum of Lean tools?VSM, 5S, SMED, Kanban, TPM, Poka-Yoke, Standard Work?with templates and implementation guides for immediate workplace application.

24/7 Project Implementation Support

Access our team of Lean coaches around the clock for guidance on your improvement projects, stakeholder challenges, and measurement system design.

Corporate Training

Tailored programs for teams with enterprise support

Learning Models

Choose from digital or instructor-led training for a customized learning experience.

LMS Platform

Access an enterprise-grade Learning Management System built for scalability and security.

Pricing Options

Pick from flexible pricing plans that fit your team size and learning goals.

Performance Dashboards

Track progress with intuitive dashboards for individuals and teams.

24x7 Support

Get round-the-clock learner assistance whenever you need help.

Account Manager

Work with a dedicated account manager who ensures smooth delivery and support.

Ready to transform your team?

Get a custom quote for your organization's training needs.

Upcoming Schedule

Join the next batch that fits your timezone

Skills You Will Gain In Our Lean Management Program

From Knowledge to Actionable Intelligence

Value Stream Thinking

Stop optimizing individual departments while the overall flow suffers. You'll learn to map end-to-end value streams, identify where value is actually created versus where waste accumulates, and design future-state processes that eliminate non-value-added activities systematically.

Waste Identification & Elimination

Recognize the seven (or eight) forms of waste hiding in plain sight within your operations. You'll develop the diagnostic capability to quantify waste's impact on cycle time, cost, and quality, then systematically eliminate it using targeted Lean tools appropriate for each waste type.

Flow & Pull System Design

Understand why batch-and-queue systems create inventory, delays, and quality problems. You'll master the principles of one-piece flow, takt time calculation, and pull system design using Kanban that synchronizes production with customer demand and eliminates overproduction waste.

Standard Work & Visual Management

Stop relying on tribal knowledge and undocumented best practices that disappear when key people leave. You'll learn to develop standard work that captures current best methods, establish visual controls that make abnormalities instantly visible, and create management systems that sustain improvements.

Problem-Solving & A3 Thinking

Move beyond symptom treatment to root cause elimination using structured problem-solving. You'll master A3 methodology that documents current conditions, identifies root causes through data analysis, develops countermeasures, and establishes follow-up mechanisms that prevent problem recurrence.

Change Leadership & Lean Culture

Recognize that tools without cultural change create temporary improvements that fade. You'll develop frameworks for managing resistance, building problem-solving capability at all organizational levels, and establishing leader standard work that reinforces Lean behaviors daily.

Who This Program Is For

Ideal Candidates for Lean Management Certification

Operations Managers

Plant Managers & Production Supervisors

Continuous Improvement Managers

Supply Chain Managers

Quality Managers

Industrial Engineers

If you lead operational teams, are accountable for productivity and efficiency metrics, and are ready to drive systematic improvement rather than firefighting problems, this program equips you with the methodology and tools to succeed.

Lean Management Training Program Roadmap

The Step-by-Step System for First-Attempt Success

Step 1: Choose Your Commitment

Select your training modality and commit to operational excellence.

Step 2: Internalize Lean Principles

Master the 5-week Lean fundamentals with expert practitioners.

Step 3: Map Current Reality

Identify waste, bottlenecks, and inefficiencies in your processes.

Step 4: Apply Lean Tools

Implement VSM, 5S, Kanban, and Kaizen in real scenarios.

Step 5: Prove Your Competence

Crush the exam using our 1000+ targeted practice questions.

Step 6: Certify & Validate

Pass on your first attempt with proven exam strategies.

Step 7: Transform Operations

Lead continuous improvement initiatives that eliminate waste permanently.

1/7

Why Get Lean Management Certified?

The Credential That Ends the Gatekeeping

Unlock Career Growth in Operational Excellence

Stop being overlooked for operations leadership roles because you lack the formal credential that validates your improvement capability to skeptical executives and HR gatekeepers.

Earn Organizational Credibility and Influence

Command operational respect across departments as leaders recognize that you possess the systematic methodology to drive sustainable change, not just temporary improvements.

Shift from Firefighting to Strategic Process Design

Transition from reactive problem-solving to proactive system creation by mastering tools that prevent issues before they arise, ensuring consistency, efficiency, and long-term success.

Eligibility and Pre-requisites

For Lean Management Certification

Check if you meet the requirements

Lean Management certification is designed for working professionals who lead or influence operations and are ready to drive systematic improvement. Unlike entry-level awareness courses, this program requires demonstrated capability to lead improvement projects and deliver measurable results. Here's what you need to qualify for certification.

Eligibility Criteria:

Operational Leadership Experience: Most certification bodies require 2-3 years of experience in operations, production, or process improvement roles where you've led teams or influenced operational decisions.

Completion of Lean Training: You must complete formal Lean training covering all core principles and tools; this program fully satisfies that requirement with comprehensive coverage of the Lean Body of Knowledge.

Led & Completed Improvement Project: You must successfully lead at least one significant improvement initiative using Lean methodology, demonstrating measurable operational impact and proper application of tools.

Documented Operational Impact: Your project must deliver quantified improvements in key metrics like cycle time reduction (minimum 20-30%), productivity improvement, quality enhancement, or cost savings with validated before/after data.

Additional Requirements: For comprehensive details on project documentation requirements, measurement system design, and certification body-specific criteria, refer to our detailed FAQ section.

Course Modules & Curriculum

Comprehensive modules covering all knowledge areas

Module 1 Lean Foundations & Value Stream Thinking ▾

Lesson 1: Lean Philosophy & Toyota Production System Origins

Understand the fundamental principles that separate Lean thinking from traditional mass production and batch-and-queue systems. Learn the historical context of Toyota's development of TPS, the role of crisis and constraint in driving innovation, and why simply copying tools without understanding principles leads to failure. Master the core concepts of value definition from the customer perspective, waste elimination as strategic focus, and respect for people as the foundation of sustainable improvement.

Lesson 2: The Eight Forms of Waste & Diagnostic Methods

Develop the capability to see waste hiding in plain sight within operations. Learn to identify and quantify transportation waste, inventory waste, motion waste, waiting, overproduction, overprocessing, defects, and underutilized talent. Master waste walk methodology, time observation techniques, and waste quantification methods that translate operational inefficiency into financial impact that leadership understands and acts upon.

Lesson 3: Value Stream Mapping Fundamentals

Value Stream Mapping (VSM) is the most powerful diagnostic tool in the Lean Manager toolkit. You'll learn to select the right value streams, gather data via gemba observation, map material and information flows, and calculate process metrics like cycle time and changeover time. Our Lean management certification curriculum ensures you can identify improvement opportunities systematically and facilitate cross-functional VSM workshops that create shared understanding and actionable operational insights.

Module 2 Flow Creation & Pull System Design ▾

Lesson 1: Takt Time, Cycle Time & Flow Principles

Understand the mathematics of flow and how to synchronize production with customer demand. Learn to calculate takt time from customer requirements, assess whether processes can meet takt, identify bottlenecks that constrain flow, and balance work content across operations. Master the principles of continuous flow, one-piece flow benefits and challenges, and when batch-and-queue is appropriate versus flow.

Lesson 2: Kanban Systems & Pull Production

Shift from push to pull production with Lean Management practices. You'll learn to design Kanban systems for raw materials, WIP, and finished goods to prevent overproduction and reduce inventory costs. Master Kanban card calculations, supermarket layout design, replenishment logic, and the behavioral changes required to implement pull thinking effectively. These skills are essential for any aspiring Lean Manager and are core components of our Lean Management course.

Lesson 3: Quick Changeover & SMED Methodology

Eliminate the batch size penalty by reducing changeover times from hours to minutes. Learn Shigeo Shingo's Single-Minute Exchange of Die methodology: separating internal from external setup activities, converting internal to external, streamlining remaining internal activities, and eliminating adjustment. Understand how quick changeover enables smaller batches, reduces inventory, and improves responsiveness to customer demand variation.

Module 3 Quality at Source & Mistake-Proofing ▾

Lesson 1: Jidoka & Built-In Quality Systems

Build quality into processes rather than inspecting defects out later. Learn the principle of Jidoka (automation with human intelligence), how to design processes that stop when abnormalities occur, and methods for separating people from machines to improve utilization. Master andon systems for visual signaling, escalation procedures that bring help to problems immediately, and root cause problem-solving that prevents recurrence.

Lesson 2: Poka-Yoke & Error-Proofing Methods

Design processes that make it impossible to create defects even when people make mistakes. Learn the hierarchy of mistake-proofing from elimination and replacement through facilitation and detection. Master poka-yoke principles for manufacturing and transactional processes, understand the difference between control and warning devices, and develop creativity in designing low-cost error-proofing solutions.

Lesson 3: Standard Work for Quality & Consistency

Document and continuously improve the current best method for every process. Learn to develop standard work that specifies takt time, work sequence, and standard work-in-process. Master standard work documentation methods, visual job instruction training, and the discipline of adherence measurement. Understand that standards are the baseline for improvement, not rigid constraints on innovation.

Module 4 Workplace Organization & Visual Management ▾

Lesson 1: 5S System Implementation & Sustainability

Create organized, visual workplaces where abnormalities are immediately apparent. Learn to implement 5S (Sort, Set in Order, Shine, Standardize, Sustain) in manufacturing and office environments. Master red-tagging methodology for Sort, ergonomic principles for Set in Order, cleaning-as-inspection for Shine, visual standards for Standardize, and audit systems for Sustain. Understand why 5S is the foundation for flow and quality, not just housekeeping.

Lesson 2: Visual Controls & Management Systems

Make process status, performance, and problems visible to everyone without asking questions. Learn to design visual boards that communicate production status, quality performance, safety metrics, and improvement activities. Master tier meeting structures (from cell huddles to plant reviews) that cascade information and escalate problems systematically. Develop visual workplace principles that enable management by exception rather than constant supervision.

Lesson 3: Total Productive Maintenance Foundations

Reduce equipment breakdowns and prevent capacity losses that disrupt flow and create waste. Learn the eight pillars of Total Productive Maintenance (TPM), emphasizing autonomous maintenance and planned maintenance systems. Master Overall Equipment Effectiveness (OEE) calculations to measure availability, performance, and quality losses. Applying these Lean Management practices allows a Lean Manager to shift maintenance from reactive firefighting to proactive prevention, a crucial skill for any professional completing a Lean Management course or pursuing Lean management certification.

Module 5 Problem-Solving & Continuous Improvement Culture ▾

Lesson 1: A3 Problem-Solving Methodology

Master Toyota's systematic approach to root cause problem-solving and knowledge capture. Learn A3 structure: background and current condition, goal and gap analysis, root cause analysis using tools like 5-Why and fishbone diagrams, countermeasure development, implementation planning, and follow-up mechanisms. Develop the discipline to document thinking on one page, making problem-solving transparent and improvable.

Lesson 2: Kaizen Events & Rapid Improvement

Lead focused improvement workshops that deliver results in days rather than months. Learn to select appropriate kaizen targets, assemble cross-functional teams, facilitate structured problem-solving workshops, implement changes rapidly using PDCA cycles, and document before/after results. Understand when kaizen events are appropriate versus when systemic transformation requires deeper intervention.

Lesson 3: Leader Standard Work & Coaching Kata

Sustain Lean improvements through disciplined leadership behaviors and systematic capability development. Learn to develop leader standard work that ensures leaders spend time where value is created, coach problem-solving rather than solving problems for people, and reinforce Lean behaviors through daily actions. Master coaching kata methodology for developing scientific thinking capability throughout the organization, creating a culture where problem-solving is everyone's job.

Lean Management Certification & Exam FAQ

Find answers to common questions about our course and certification

What are the eligibility requirements for Lean Management certification? ▾

Requirements vary slightly by certification body, but generally you need 2-3 years of operational or improvement experience plus formal Lean training (which this program provides). Some bodies require documented improvement project leadership before certification, while others allow project completion concurrent with training. We help you choose the certification path that matches your experience level and timeline.

How much does Lean Management certification cost in total? ▾

Training ranges from ₹45,000-₹95,000 depending on format. Certification exam and application fees are ₹12,000-₹18,000 depending on the certification body. If your project requires measurement equipment or facility time, budget accordingly. Total investment: ₹60,000-₹1,15,000. Many employers sponsor this training when tied to specific operational improvement objectives.

Is there a written exam for Lean certification? ▾

Most certification bodies require both a written exam (testing your knowledge of Lean principles and tools) and a project submission (demonstrating your capability to apply Lean and deliver results). The exam is typically 100-150 questions covering the Lean Body of Knowledge. Our training specifically prepares you for both components.

How long does it take to become Lean certified? ▾

Training itself is 8-10 weeks depending on format. Your improvement project typically requires 3-4 months to implement properly and document results. Exam preparation adds 2-3 weeks. Realistic total timeline: 5-7 months from training start to holding your certificate. Accelerated paths compress this but compromise learning depth and project quality.

What kind of improvement project qualifies for Lean certification? ▾

Your project must demonstrate application of multiple Lean tools (not just 5S or one isolated tool), achieve measurable operational impact (typically minimum 20% cycle time reduction or equivalent productivity/quality improvement), involve cross-functional team leadership, and include proper before/after data validation. Projects purely focused on cost cutting without process improvement don't meet requirements.

Can I complete my Lean project at my current company? ▾

Absolutely, and that's ideal - you deliver real value to your employer while earning certification. The challenge is securing leadership support, team time, and baseline data. Our project coaching specifically addresses these organizational barriers. If your company can't support a suitable project, we help you identify alternatives including our partner facilities or simulated projects.

Do I need a manufacturing background for Lean certification? ▾

No. While Lean originated in manufacturing, the principles apply universally - healthcare process improvement, IT service delivery optimization, supply chain efficiency, administrative process streamlining. Our case studies span all sectors. The value stream thinking and waste elimination concepts are industry-agnostic; only the specific applications vary.

How difficult is the Lean certification exam? ▾

Moderate difficulty. The exam tests your understanding of Lean principles, when to apply which tools, and scenario-based decision-making. Questions require comprehension and application, not just memorization of definitions. Pass rates vary by body (60-80% typical). Our curriculum specifically prepares you for the question styles and scenario complexity you'll encounter.

Which Lean certification body should I choose? ▾

Major bodies include ASQ (American Society for Quality), SME (Society of Manufacturing Engineers), and various Lean Enterprise Institute options. ASQ has strongest global recognition. SME is manufacturing-focused. LEI certifications emphasize Toyota-derived thinking. We help you choose based on your industry, career goals, and whether you plan to work internationally.

Is Lean certification the same as Six Sigma Green Belt? ▾

No. Lean focuses on flow, waste elimination, and speed. Six Sigma focuses on variation reduction and statistical problem-solving. They're complementary but distinct. Lean Six Sigma combines both methodologies. If your operational challenges are flow and efficiency-related, pursue Lean first. If they're quality and variation-related, Six Sigma makes sense. Many organizations eventually train leaders in both.

How does Lean certification differ from just attending a workshop? ▾

Workshops provide awareness and tool introduction. Certification requires demonstrated competency through examination and proven capability through project completion with validated results. Certification signals to employers that you can not only use the tools but lead transformation initiatives that deliver measurable impact. It's the difference between knowing about Lean and being able to do Lean.

Do I need to maintain or renew Lean certification? ▾

Requirements vary by certification body. Some certifications (ASQ, SME) require recertification every 3-5 years through continuing education or additional project work. Others don't formally expire but recommend ongoing professional development. Regardless of requirements, Lean thinking evolves?staying current requires continuous learning through communities, conferences, and facility benchmarking.

Can Lean certification help me transition to consulting? ▾

Yes. Many alumni transition to consulting, either joining operations consulting firms or launching independent practices focused on operational transformation. The certification provides methodological credibility with clients, but consulting success requires industry experience, business development skills, and client management capability beyond just Lean knowledge. We provide guidance on this career transition.

What's the difference between Lean Bronze, Silver, and Gold certifications? ▾

Some certification bodies use tiered systems reflecting capability levels. Bronze typically requires basic training and one improvement project. Silver requires more extensive training, multiple projects, and demonstrated coaching capability. Gold/Master level requires years of transformation leadership experience and organizational-level impact. Start with foundational certification and progress as your experience grows.

What happens if my improvement project doesn't achieve the targeted results? ▾

Projects encountering obstacles or falling short of targets aren't automatically disqualified. Certification bodies evaluate your methodology application, problem-solving approach, and lessons learned?not just results. Document what happened, why, and how you'd approach it differently. We coach you through project recovery or help you pivot to an alternative project that demonstrates your Lean capability.

Customer Testimonials

Hear from our successful graduates

★ ★ ★ ★ ★

Great class, very informative.

James Conklin

Project Manager, Harris Health System

★ ★ ★ ★ ★

Great PMP® Bootcamp. I had a great time taking this course. I took the course to prepare to sit for the CAPM® but may be able to sit for the PMP®. I learnt a lot was challenging. Great course. We need one more day. Content was very detailed.

Karle Scroggins

Operations Coordinator, Harris Health System

★ ★ ★ ★ ★

it was a great class. Lots of energy. And I enjoyed.

John Denke

Project Manager , Boeing

★ ★ ★ ★ ★

Fantastic course to prepare for PMP® exam.

Kevin Hambrice

Global Factory Sales & Marketing Manager, ABB

★ ★ ★ ★ ★

As a participant it was smooth sailing for me.

Eric S. Tumlinson

Sr. Project Manager, Montco Oilfield Contractors, LLC

★ ★ ★ ★ ★

Trainer was excellent. Shared good resources and good experiences.

Khemoni Holmes

Project Manager, Harris Health System

★ ★ ★ ★ ★

Good content and training.

Dennis Glover

Project Manager, eProtex

★ ★ ★ ★ ★

I wanted to let you know that I took and passed the PMP exam. Thanks to iCert Global and especially my Cincinnati course instructor, who was an excellent teacher and helped me immensely.

Steve Ditty

Executive Director, Cogent IBS

★ ★ ★ ★ ★

Trainer was good. Trainer was very engaged and interacting. Very much satisfied with the training.

Stefan Long

Owner, MAGMAX Group LLC

★ ★ ★ ★ ★

I was pleasantly surprised at the quality of this training. Yomi was awesome as a trainer and working to make sure that we understood the concepts. Controlling Cost and Controlling Risk are the most complicated, but Yomi spent time after class working through questions to help others understand. This class also helped to change my perception of the PMP being this MONSTER to something that I can I can successfully do.

Nancy Davis

Sr. Project Manager , GK Software USA, Inc

★ ★ ★ ★ ★

Great class with a lot of information and tips to prepare for the exam

John Eric Nelson

Business Development Manager , WCA Waste

★ ★ ★ ★ ★

It was a great course, covered all the things that i ended up hitting road bumps on. I was the only one in the class, but the trainer was just as involved as if it had been a full class.

Mark Butler

Project Manager, Starbucks Via Aerotek

★ ★ ★ ★ ★

I was nervous about taking it online versus classroom; but I am actually glad I took it online. Instructor was very great and gave a good learning experience with his relevant project management experience.

Xeng Yang

IT Specialist, Beautiful Creations & More

★ ★ ★ ★ ★

The training was very intense but covered with course material. It was more than I expected.

Bernadette Gilliam

Operations/Technical Support Analyst , The Johns Hopkins Hospital

★ ★ ★ ★ ★

I thought the class was very informative. The instructor did an excellent job breaking down each chapter to where it was easy to understand. I was also very impressed with his commitment to help us pass ever after the class is over.